Im waiting on delivery of parts, the only truly non magnetic pump i found was a drill powered pump for £8, bakolite body with a rubber impeller 1000 lpm, you connect it to a drill or motor or whatever you want i did have my eye on a swimming pool pump as that has all plastic impeller but it was like £80 and i didnt want to pay out on that and only use the impeller and be left with a dirty great electric motor that i wasnt going to use, ordered a big lump of 25mm diameter x 200mm long soft iron rod to make the cores out of. Gonig to pick up a lathe/milling machine combo hopefully next week sometime.
Once im done im gonna do a test run with water, just to check for leaks and see how the pump runs, then blow the core out with compressed air and go for ferro fluid.
Ive wound one primary on a PTFE tape reel once i get the iron core done ill have a play with the primaries.
I have toyed with the idea of getting a couple of bad ass N52 ring magnets made up with a 10mm hole up the middle to provide the magnetic field and try just a pump/permenent magnet arrangement, forget about the pulsing. Might get DC output from that.
Good update.
Can you post a photo of the core you are going to make? After some testing the core may need separate cores... Spaced slightly apart. And I'm building a copper EPG to spec of stans... I have this felling that Ferro fluid was used.
What was your calculation of the amount of Ferro fluid?
Thanks for the update.
~Russ
Yes ill get some pics up as soon as i got something to show.
i need 2 cores for the mech EPG, one either side of the pump. The centres of the plumbers tape spools are 25mm hole. The soft iron rod i ordered is 25mm Diameter. Just gonna cut two lengths 16mm thick and drill a 10mm hole in the centre to fit the copper pipe thru. Got my speaker knobs to hold the things in place at the ready, just waiting on the core.
My calculation for the amount of fluid was.
Copper OD 10mm. Wall thickness 0.7mm.
Copper ID is 10mm-0.7mm-0.7mm = 8.6mm ID.
Therefor radius is 4.3mm.
PI x 4.3 x 4.3 = 58 mm2.
Take the 58mm2 this is the cross sectional area of the tube ID and multiply it by the length of the spiral plus any additonal fill point etc. Will give you the volume of the pipe. (If im using a pump there will be a bit extra to fill the pump body).
I think my spiral is about 4.7m long. Your pipe should have about the same 58mm2 crosssection as mine. Just insert your tube length in the calculation.
I convert to centimeters here so i get milliltres in the answer.
0.58 cm2 x (tube length in centimetres) 470cm = 272.8 cm3 or 272.8 ml.
A 500 ml bottle would nearly fill 2 18 inch EPGs. Cost about £200 so thats what $350? or you can brew your own from PCB etchant ferric chloride, household ammonia and oleic acid. They are all cheap. I posted a link here showing a process where it was done on a small scale and it wasnt that great yield. I'd be guesiing you'd need to knock it up in a barrel the get the 300-400 ml you may need. Didnt wanna do it in my back yard in case the neighbours thought i was cookin meth, ha ha. It would be cheaper to make the ferrofluid yourself but it looked quite labour intensive...lots of stirring.
When faced with spending all weekend stirring a barrel of goo givng off fumes, i choose to do some overtime and buy a bottle.
If you ever get you hands on 500ml bottle of ferro fluid i think you should give one of your rodins a bath before you pour it in the EPG, always wondered how the fields would look around one of those things. Would we see the vortex?
I do however see one problem with ferro fluid. Ive been watching vids of electromagnets and FF. The magnets seem to be much bigger than the EPGs coils and they only move the FF a couple of inches at best. I cant see how the magnetic field from those two coils(mech EPG) makes it thru 4.7m of copper pipe filled with FF. Im sitting here with 2 permenant magnets and its more like 4.7.cm they start to attract.
But then ive only been watching videos. Maybe its just the surface tension of the oil looking like its a weak reaction and those iron particles are goin nuts under the surface.
Still i want to get as much kick out of my primaries as possible. Am i right in thinking short sharp high voltage pulses into the primaries will do this? Big magnetic reaction in the coil? Maybe off a spark gap, i got some little tranformers out of plasma globes somewhere. Or a litle NST.