The L1 yellow ringing, its when the 40% duty cycle is off. Correct?
Correct.
You collect the back emf from this L1 coil, but, its not a single back emf spike, it is ringing.
The ringing is positive and negative, so do you collect all the energy? or only half wave? (one or 2 diodes to the cap).
It is a single negative going spike through a single high speed rectifier diode. What happens though is the charge capacitor presents a particular kind of impedance that creates a back MMF of its own. When this happens, the diode switches off and the original back EMF rebounds. If instead of a rectifier diode and capacitor, a filament lamp is used to collect/see the back EMF, clearly you see the strong negative spike.
From my understanding of wave propagation, what happens is the capacitor begins to charge and when it does, that end of the transmission line becomes an open circuit; this creates the condition for the wave to invert and bounce back, which is exactly what you see on the scope. Only when the capacitor is completely discharged do you see the single negative spike. Once it begins to charge, then you see the ringing.
It seems a resistive load on L3 acts like a damper. So the current isnt big enough, strong enough or the resistance is to high, destroying the resonance.
There shouldn't be any resonance on L3 until I introduce a parallel capacitor which I have not done yet. Still looking at how L1 magnetic and L2 dielectric attempt to mix.
The purple current, also looks like its at half the resonant frequency. So, probably tune it around 100khz and it will ring even bigger. producing a stronger output on L3.
Again, there is no resonance taking place here. The size cap I used between C1 and L2 looks to be a harmonic of the fundamental pulsing frequency which should begin to create the magnified current we are looking for.
Tuning the pulse frequency is out of the question. The pulse on-time is critical to how big a magnetic field you want to build and how large will be the back EMF released when the switch is opened. The only tuning that can be done is finding the correct size capacitor that will allow the CARC to oscillate at the fundamental pulse frequency.
I have played with the pulse frequency and duty cycle for hours. My goal was to find a frequency where I could set the duty cycle at 50%. This is very difficult to do. Things get real touchy near 50%. The things that matter are:
Input voltage
Input current draw
Pulse frequency
Duty cycle
C2 size
I haven't even begun looking at coil displacement yet. Right now all three of my PCB bifilar coils are separated equally about 4mm.
Here is my Idea: we now use a L1 bifilar pancake coil with low inductance right? So it saturates quickly and gives a minimum back emf spark. I suggested a ferrite coating on the coil. But what if we use a "solenoid form" bifilar coil, with the diameter of the hole? And place it on top of L2, across the hole? Again, with ferrite paste on L1.
L1 has no core, so saturation is basically off the table. I can pump in as much current as I want. At just 1 amp the back EMF is so high I can't deal with it anymore.
Since L1 is about the magnetic field, and the back emf produced, it should work better in solenoid form. its also easier to build. a ferrite (radio frequency Mn Zn Fe) core, with a bifilar wound coil around it, the size of the hole diameter of L2, Should produce a stronger magnetic field, a stronger back EMF. And the collapsing field is placed in the center of the L2 coil, supporting the field of L2
I have placed large ceramic ring magnets on these PCB bifilar coils while in operation and see not the slightest changes in the waveforms. These magnets should also act as a core of such, but it doesn't change anything. I'm not convinced at this time that adding any sort of ferrite paste to the coils is going to be helpful.
Right now I'm pretty certain if you want a stronger magnetic field, throw more current at the coil. You do this by increasing the duty cycle and/or lowering the frequency. Again, these air-core pancake coils will take all the current you want to give to them up to some threshold where they become hot and begin to burn the traces off.