Hey guys,
So I have been looking for what Stan used as his “Quenching Disk” he states that it is ceramic material.
I believe I have found it. Now I just got to find where I can buy one…
What I believe it is a flash back arrester from Battery vent caps. This took me a long while to find… but now I need know where to get the ceramic ones…. I can find the plastic ones but they done work as well. I have some testes of these flash back arresters that I will share via video soon. (haven’t tested it fully yet)
When charging batteries… they produce Hydrogen…
http://www.endurahrjohnsonindia.com/ceramic-filter-disc.htmQuote http://www.porvairfiltration.com/view/PorousMediaAndMaterials.aspx Quote
http://chandeisenmann.com/products/discs.aspQuote other links:
http://www.indiamart.com/advancerubtech/maintaince-free-battery.html
so yeah… I need the ceramic ones… any help????
Thanks! ~Russ
So I have been looking for what Stan used as his “Quenching Disk” he states that it is ceramic material.
I believe I have found it. Now I just got to find where I can buy one…
What I believe it is a flash back arrester from Battery vent caps. This took me a long while to find… but now I need know where to get the ceramic ones…. I can find the plastic ones but they done work as well. I have some testes of these flash back arresters that I will share via video soon. (haven’t tested it fully yet)
When charging batteries… they produce Hydrogen…
http://www.endurahrjohnsonindia.com/ceramic-filter-disc.htm
Zero-maintenance batteries have revolutionized the lead battery industry. One of the key components is a special filter disc. These are porous discs with perfectly tailored pore size and porosity press fitted into the Cap.
Key Functions
Flame Arresting : In an event of sparking outside a battery, they prevent the propagation/ ingress of flame from outside to inside by the use of a matrix of uniform openings that are carefully constructed to quench the flame by absorbing the head of the flame. This provides an extinguishing barrier to the ignited flame.
Zero Top-Up : Small & uniform pores along with the water repellent properties prevents depletion of electrolyte through the pores.
Venting : Tailored pore size and pore volume ensures controlled venting of gases, heat developed especially during charging, preventing the build-up of gases that can otherwise lead to explosion.
Key Features
• Porosity (%) of 45 + 5
• Uniform pore size of 150 – 200 microns
• Precisely tailored permeability as per customer requirements
• Very high strength with CCS values of 150 – 200 kg/cm2
• Very good acid resistance
• Excellent water repellency stable in acidic conditions
http://www.smjventure.com/batteryporousplasticflamearresters.html
SMJ Venture has now Plastic Porous material for Lead Acid Batteries. These porous plastic materials are available as circular dics form which also acts as flame arresters used for maintenance free batteries vent plugs (VRLA) and common venting battery lids (Kamina Type lid designs). The microporous porous body offers better resistance to the spillage of battery electrolyte, whilst it prevents any risk of ignition of flammable hydrogen gas which is liberated during normal use of these batteries. These Cindered Porous materials are engineered to be used in various types of Low Maintenance and Maintenance Free Lead Acid Batteries (VRLA) like the one’s used in Starting and Electric vehicles, Reserve power supplies, Marine, Defence and Military Vehicle applications where reliability is a must.
Properties
The microporous structure of Cindered Porous body has these following properties:
• It acts as a Flame Arrestor by restricting the path of flame inside the battery which can cause probable explosion of the battery.
• It Filtrates the foreign air borne particles inside the battery and at the same time checks the loss of battery electrolyte.
• It helps to reduce the build up of explosive gases inside the battery by providing Vent to the gases.
• The filter are available in both Hydrophobic and hydrophilic nature as per application requirements.
Designs Available
The Cindered Porous body can be manufactured in any complex design to suit your requirement.
Advance Advantage
We at SMJ Venture, Kolkata in the West Bengal, are committed to service you with quality products. Being the leading manufacturer of battery vents plugs and fire arrestors plugs, using the latest manufacturing methods, offering our customers advantages such as:
• Close tolerance manufacture .
• High volume production facilities
• Disc or cylindrical shape as per requirement.
Porous Media and Materials
Porvair Filtration Group manufacture an extensive range of porous materials to provide optimum solutions for a wide variety of applications. These materials can be purchased for OEM products or we can integrate and package into finished products.
Our extensive media and material portfolio includes:
• Vyon® sintered porous plastic powder materials including the BioVyonTM materials produced specifically for the life science industries.
• Sinterflo® materials include Sinterflo® P sintered porous metal powder and Sinterflo® M sintered metal mesh.
The applications for these materials include:
• filtration, many and diverse applications including air, water, steam and aggressive chemicals
• battery vents and flame arrestor plugs
• flame arrestors for gas sensor protection
• powder fluidisation and solids handling
• silencing
• vacuum tables
• sensor protection
• sparging
• fragrance emanation and chemical controlled release
Please contact a Porvair Filtration Group company representative for further information and advice on our complete range of porous media and materials, and our design and manufacturing services.
http://chandeisenmann.com/products/discs.asp
Porous Discs
Porous Metal Discs are used as filters, frits, snubbers, aerators, or as base components or assemblies. Available in diameters from as small as 0.020 inches to over 8 inches with a wide range of thickness.
Powder Metallurgy techniques are utilized to produce porous discs with interconnected porosity and densities ranging from 35% to 75%. The porosity of the disc consists of a wide pore size distribution centered around a mean pore size. Porous sintered metal discs are offered in 15 different Standard Micron Grades with pore sizes ranging from a low of 0.003 micrometers to a high of 200 micrometers.
Porous discs are available in diameters from 0.020” (0.5 mm) to 12” (305 mm) OD, but larger discs can also be fabricated by welding sections together. The thickness of the discs are normally specified in the 0.040” (1mm) to 0.125” (3mm) range, but some applications use discs as thin as 0.010” (0.25 mm) or as thick as 1” (25.4 mm). Disc sizes and tolerances are dependent on the material, micron grade and the density requirements.
Tools are generally available for common Fractional and Metric sizes up to 1” (25.4 mm) with some larger sizes available as shown below. Tools can be specially ordered to make custom disc sizes or the disc diameter can be machined to size from larger discs. Standard Tolerances are listed below. Tighter tolerances are available with special processing and secondary operations.
Common Disc Sizes (Specify Outside Diameter and Thickness):
Typical Disc Outside Diameters
OD (Inches) OD (mm) OD (Inches) OD (mm)
0.040 +/-0.001 1.02 +/-0.03 0.500 +/-0.004 12.70 +/-0.10
0.062 +/-0.002 1.57 +/-0.05 0.625 +/-0.005 15.88 +/-0.13
0.079 +/-0.002 2.00 +/-0.05 0.750 +/-0.005 19.05 +/-0.13
0.094 +/-0.002 2.39 +/-0.05 1.000 +/-0.005 25.40 +/-0.13
0.125 +/-0.002 3.18 +/-0.05 1.250 +/-0.006 31.75 +/-0.15
0.156 +/-0.002 3.96 +/-0.05 1.500 +/-0.007 38.10 +/-0.18
0.187 +/-0.003 4.75 +/-0.08 2.000 +/-0.007 50.8 +/-0.18
0.250 +/-0.003 6.35 +/-0.08 2.500 +/-0.007 63.5 +/-0.18
0.312 +/-0.003 7.92 +/-0.08 3.000 +/-0.007 76.2 +/-0.18
0.375 +/-0.003 9.52 +/-0.08 4.900 +/-0.007 124.5 +/-0.18
Typical Disc Thickness
Inches mm Inches mm
0.040 +/-0.003 1.02 +/-0.08 0.125 +/-0.005 3.18 +/-0.13
0.062 +/-0.004 1.57 +/-0.10 0.156 +/-0.005 3.96 +/-0.13
0.079 +/-0.004 2.03 +/-0.10 0.187 +/-0.005 4.75 +/-0.13
0.094 +/-0.004 2.39 +/-0.10 0.250 +/-0.005 6.35 +/-0.13
Chand Eisenmann Metallurgical has hundreds of other tools available. Please call our sales office if you need a size that does not appear on the list above.
Disc Assemblies:
Assembly of the porous disc into hardware is readily accomplished using a variety of joining techniques such as welding, mechanical press fitting, epoxy gluing and sinter bonding. More detailed information about these assembly techniques is discussed in the discussing secondary operations section under the Engineering Information heading.
http://www.indiamart.com/advancerubtech/maintaince-free-battery.html
so yeah… I need the ceramic ones… any help????
Thanks! ~Russ