I got the ceramic plates and the high voltage generators (-30KV and +30KV from 12V, +-15KV from 5V) and I did a few test runs with them. I tried three different aproach detailed below.
1, Ceramic ozone generator plates. Insulator plate with an embedded metal layer, and another metal layer on one side. I think these are made of alumina, and it didnt's last long. Even +15KV is arced through the ceramic. It was weird to see that only the HV cable was connected to the central layer, and it arced to the metal on the side (air became a conductor to the ground because of capacitance I assume).
2, Two concentric PET bottles (cut bottom and top) glued together, ~2-3mm gap. I put sticking aliminum foil to its 4 surface in a few cm
2 area. It was really hard to construct it to contain water without leaking, because I used hot glue, and the PET is started melting when I glued the layers. It was sloppy but finally could contain water. I tried to apply HV (+-15KV) to the outer alu foils, connect the two deionization surfaces / periodically ground them. The only thing was happened silent popping, then it is overarched after some time. This was the moment when I decided to leave this and buy some insulation PETF foil which is thinner and has a way more dielectric strength, however PET was also good to a degree.
3, The insulator foil has higher melting point (can be hot glued without melting), specified dielectric strength, the dielectric constant is about the same (3) as the PBN material mentioned in the patent. I got 2 types: 50 micron (8KV) and 125 micron (15KV). The 50 micron has 160KV/mm dielectric strength, which is really high! However I couldn't glue two together correctly and with thin glue layer enough so I used the 125 micron sheet and hot glue, put some also on the edges, before that I sticked alu in the middle of the PETF foils. Put a small hole on one side of this thing to connect HV cable, sticked alu to the other side as deionization surface. Made two of these (pic 1). Then they turned together with alu surfaces inside, I put two short wires pointing upwards connected to the surfaces, wrapped around with alu for shielding (pic 2). Then put this in a glass (pic 3). Filled with distillated water to about half, I could see between the plates about what's going on. The gap was around 3mm, unfortunately I could not adjust it. I applied HV (-+15KV) and I didn't see any bubbles coming from water, despite I tried to connect the two free wires together, ground the foil, ground the wires and different permutations of these. Sometimes, but not always was a voltage buildup in the wires and shielding, because I saw sparks less than a mm when I connected them to the ground periodically. Other interesting thing happened is water started to stick to the outer surface of the plates, it was "moving" slowly upwards about 1 mm (went back when HV plates discharged). But between the plates nothing happened (might be the same moving, but the gap was too narrow to see it exactly). The insulation was good and I think that because I connected the 0V side of the two generators together through an ampmeter and I couldn't see even microamps. I could also hear a very silent popping sound every few seconds from the plates, and the current was still 0 so basically no leakage. I thought it couldn't withstand if I go from 5V to 12V (generates -+30KV), but before I saw it arcing through the water surface was started shaking near the outer plates, I think that was ionic wind which vibrated the water, at least sounded like that (dense cracking sound). After two seconds, bam. These HV generators are impressive. Not much current is involved (5W each), but when the 60KV potential difference strikes from a plate capacitance to a distance of 6-8cm that's loud and really scary. And of course lethal, I always keeped the distance and discharged the conducting surfaces with ground cable several times, because the charge is recovering a few times after the plate is discharged. When I tested the max withstanding voltages of the foil I got a light shock from the insulator foil itself when it became charged by HV.
Possible reasons why nothing has happened:
- Something is missing from the patent (or not working at all)
- The voltage was not high enough (-+15KV), or need more insulation to try with -+30KV
- Need the mentioned ceramic material
- Plate distance was too high
- The graphite plays some kind of a role and alu foil is not enough as deionization surface
Maybe I could try a laminator machine to see if these foils can be laminated to a thin metal plate (I don't have plates yet that's why I used sticking alufoil), however I don't know the exact melting point of the PTFE foil. If that works then I could use the 50 micron foil in multiple layers which has higher breakdown voltage/mm. Then the distance can be also more adjustable.
Whoever may concern, let me know your suggestions, ideas and thoughts.